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Hi, i want to make a smooth boolean between the X form and the "prongs" sticking out of it. I tried union and a clean up, i also tried offset cut but both did not make it smooth, bevel does not do antything...

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You should better redo it: First in Edit mode select all and CtrlE > Un-Subdivide to simplify the topology (tweak the parameter in the Operator Box, you can even simplify more), select 8 faces:

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Inset i then right click > LoopTools > Circle (you need to enable the LoopTools addon):

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Extrude up, fill the top faces with F:

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Bevel the top and bevel the bottom (CtrlB):

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Give it a Subdivision Surface modifier:

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